Technologies
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Technologies
Coal handling

GIPROKOKS performs complex design and engineering activities for conventional sequence of coal blend handling for carbonization: receipt, de-freezing, preliminary crushing, stocking, proportioning of coals, supply of coke oven and by product production wastes to coal blend, finishing grinding, mixing and transportation of coal blend to coal tower.

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Technologies
Coke making

GIPROKOKS executes complex designing of coke oven plant facilities: сoke oven batteries for production of blast furnace and foundry coke; ovens for production of special kinds of coke; pushing emission control systems; coke dry cooling plants; coke wet quenching complexes; coke transportation, handling, screening, uploading and storage facilities; coal towers; garages for repair of coke oven machines; hangars for erection of coke oven batteries brickwork; refractories, materials and equipment storage.

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Technologies
By-product recovery

Main design facilities: by-product recovery plant; the plants of hydrogen sulfide recovery from coke oven gas to produce sulfuric acid or sulfur; crude benzene processing plants; tar processing plants; various binders preparation units; tank batteries for liquid products; storages for bulk  products storing, packaging and loading; coke oven gas fine purification units for long-distance gas transportation; central plant laboratories; liquid waste products utilization unit; systems of by-product plants' equipment sealing; fuel production units, including motor fuel, from coal and other raw materials; technical projects of individually manufactured equipment;

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Technologies
General layout and transport

This is an engineering document which solves a set of issues related to management of territory for construction: leveling; building; reconstruction;
lanscaping.

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Technologies
Architecture and construction

All technologies and concepts for subsequent construction work are specified taking into account the current rules and regulations: local, construction, climatic, functional, engineering, technological, fire-fighting, sanitary-hygienic, ecological, and also economic requirements of the Customer.

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Technologies
Heat-and-power engineering

Production of steam with various parameters and highly efficient generation of electric energy due to using secondary energy resources from iron & steel making plants, coke oven and by-product recovery plants as well as fossil fuels: selection of optimal system for co-generation of steam and electric power on the basis of common heat and gas balance of production plant; ensuring low prime cost of the generated steam and electric power due to using secondary energy resources; using up-to-date equipment from the leading manufacturers (boilers and steam turbines of individual manufacture, gas turbines, gas reciprocating engines, etc.).

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Technologies
Electrical engineering

GIPROKOKS elaborates electrical engineering part of design documentation for major construction, reconstruction and major repair of technological facilities and power supply facilities of coke oven and by-product enterprises.

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Technologies
Automated control systems

Following the policy of the uniformity between technology and automation of processes GIPROKOKS performs projects for creation and modernization of systems for automated control and management of technological processes using up-to-date equipment and software, accumulated experience of their implementation and continuous operation: coke oven batteries; coke dry cooling plants; by-product recovery plants; associated facilities of coke oven and by-product plants.

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Technologies
Atmospheric air protection

GIPROKOKS offers the following main technical solutions: elaboration and improvement of technological processes that allow to minimize negative impact upon environment; systems of dry coke cooling and complexes of wet coke quenching with improved design that reduce emissions of harmful substances into atmosphere; aspiration systems with single and two-stage cleaning of aspiration air with implementation of BAT-technologies.

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Technologies
Water environment protection

For protection of water bodies against pollution by waste waters GIPROKOKS provides the following: division of sewerage systems by sources of their formation (rainwater, sludge, utility, phenolic); unit for sludge waters treatment for system of wet dust cleaning and hydraulic cleaning; unit for mechanical and biochemical treatment of industrial phenolic waste waters with utilization of treated waste waters on the territory of coke oven and by-product enterprises.

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Technologies
Processing of coal-containing feed

Contemporary economic challenges: Insufficient production of oil and gas condensate; necessity to ensure rational and effective usage of natural resources; unstable prices for oil and motor fuel. Insufficient quality of domestically produced motor fuel; environmental problems of the conventional usage of hard coal fuel; depleting potential of conventional technologies for the production of motor fuel.

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Coal handling
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Coke making
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By-product recovery
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General layout and transport
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Architecture and construction
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Heat-and-power engineering
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Electrical engineering
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Automated control systems
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Atmospheric air protection
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Water environment protection
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Processing of coal-containing feed
About company
About company

State enterprise "State institute for designing enterprises of coke oven and by-product plants" (SE "GIPROKOKS")

GIPROKOKS was founded in 1929 in Kharkov – the largest scientific and engineering center of Ukraine. For more than 85 years GIPROKOKS has elaborated 400 projects of coke oven batteries with total production capacity exceeding 200 mln. tons of coke per year. Today geography of GIPROKOKS supplies covers 26 countries. The whole coke oven and by-product industry of Ukraine and CIS countries was built according to GIPROKOKS designs.

The archive of GIPROKOKS scientific and engineering products keeps design documentation according to which over 20% of world’s coke oven batteries have been built. Technological developments of GIPROKOKS correspond to the world’s standards and are protected with more than 500 author certificates and patents. GIPROKOKS has sold more than 50 licenses and know-how to companies from Germany, Japan, Italy, Great Britain, China, Poland, Turkey, Finland and other countries.

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Years of successful work in the market of coke production

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Projects of coke oven batteries

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A year of foundation and creation of one of the most successful enterprises

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GIPROKOKS is always open for cooperation, exchange of experience and implementation of new solutions. Partnership and the development of innovative approaches is our strategic priority. Learn more about us and our opportunities to grow your business.

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There are partners in 26 countries of the world

Partners